In a bold move that merges high-end audio with cutting-edge manufacturing, startup Head(amame) has launched a Kickstarter campaign for its new line of 3D-printed headphones. These aren’t your average cans — they’re crafted from a unique blend of glass and Kevlar, promising both durability and premium sound quality.
3D Printing Meets High-End Audio Design
Head(amame)’s new headphones, dubbed the Head(amame) Pro, are the result of a meticulous design process that leverages additive manufacturing to push the boundaries of traditional headphone construction. The company uses 3D printing to produce the headphone shells from a composite material that includes glass and Kevlar fibers. This combination not only enhances the structural integrity of the headphones but also contributes to their acoustic performance by reducing unwanted resonance and vibration.
According to the company, the use of 3D printing allows for greater design freedom and customization, enabling them to create complex geometries that would be difficult or impossible to achieve with conventional manufacturing methods. The result is a sleek, modern design that stands out in a crowded market.
Materials Matter: Glass and Kevlar in Audio Gear
Glass and Kevlar are not typical materials found in consumer headphones, but Head(amame) believes they offer distinct advantages. Kevlar, known for its use in bulletproof vests and aerospace applications, provides exceptional strength and durability without adding significant weight. Glass fibers, on the other hand, contribute to the rigidity of the structure, which can help minimize distortion and improve sound clarity.
By combining these materials in a 3D-printed composite, Head(amame) aims to deliver a product that not only looks and feels premium but also performs at a high level. The company claims that the unique material blend enhances the headphones’ ability to deliver crisp highs, rich mids, and deep bass — a full-spectrum audio experience for discerning listeners.
Kickstarter Campaign and Product Features
The Head(amame) Pro headphones are currently available for pre-order through Kickstarter, with early bird pricing starting at $250. The campaign offers several tiers, including options for custom finishes and limited-edition colorways. The headphones are expected to ship in early 2025, assuming the campaign meets its funding goals.
Key features of the Head(amame) Pro include:
- 3D-printed composite shell made from glass and Kevlar fibers
- 40mm dynamic drivers tuned for high-fidelity audio
- Detachable braided cables with gold-plated connectors
- Memory foam ear cushions wrapped in vegan leather
- Adjustable headband with a lightweight aluminum frame
In addition to the hardware, Head(amame) is also developing a companion app that will allow users to fine-tune their audio experience with customizable EQ settings and firmware updates.
The Future of 3D Printing in Consumer Electronics
Head(amame)’s approach highlights a growing trend in the consumer electronics space: the use of 3D printing to create more sustainable, customizable, and innovative products. By reducing reliance on traditional tooling and molds, additive manufacturing can lower production costs, minimize waste, and accelerate product development cycles.
While 3D printing has long been used in prototyping and industrial applications, its adoption in consumer products — especially in audio gear — is still relatively new. Head(amame) is among a small but growing group of companies exploring how this technology can be used to deliver better products to market faster and with more design flexibility.
As the technology matures and materials continue to improve, we can expect to see more companies following in Head(amame)’s footsteps, using 3D printing not just for prototyping, but for full-scale production of high-performance consumer electronics.
Source: Tom’s Hardware
